sinumerik 840 d ошибка 27001 код 1005

[mihail12345 0]

Помогите пожалуйста, вылетает эта ошибка 27001 код ошибки 1005 и не включается гидравлика.Привод ошибок никаких не даёт

[DenTeh 82]

Ни разу не сталкивался с таким, по таблице ошибок пишет следующее:

 

27001

Axis %1 error in cross check, code %2, values NCK %3, drive %4

The mutual comparison of the two monitoring channels has found a difference between input data or results of the monitoring operations. One of the monitors no longer functions reliably, i.e. safe operation is no longer possible.

1005 Pulses already deleted during test stop selection With test stop selection, the "pulses already deleted" signal already exists Test stop selection with missing pulse enable

Error during wiring of the SGE "pulses have been deleted"

 

Полный текст

Explanation:
%1 = Axis number
%2 = Additional info cross-comparison index
%3 = Additional info comparison value NCK
%4 = Additional info comparison value drive
The mutual comparison of the two monitoring channels has found a difference between input data or results of the monitoring operations. One of the monitors no longer functions reliably, i.e. safe operation is no longer possible.

Reaction:
Alarm display. STOP F is enabled, that means a message is generated and NC start interlock is set (if only crosswise data comparison is activated), or, with active monitoring, the immediate switchover to STOP B. Display on the NC/PLC interface.

Remedy:
Find the difference between the monitoring channels. The error code %2 indicates the cause. It can be that the safety-relevant machine data are no longer identical (reload if necessary) or that the safety-oriented inputs do not have the same level (remeasure). If neither of the above states has caused the fault, there may be an error in a CPU such as, for example, a "toggled" memory cell. This error might be of a temporary nature (and can be cleared with Power On) or permanent (if it reappears after Power On, replace the hardware).

Program continuation:
Eliminate the error, press the RESET key. The program is aborted. If safe monitoring was active, STOP B was also enabled automatically. It is necessary to switch the control off/on (POWER ON).

Error code table for STOP F for 840D/611D

No. Name Explanation Cause, remedy
0 No error There is no error in this channel. An error may have occurred in the other channel. Search the cause in the other channel and interprete the error code
1 Result list 1 Different evaluation of the functions SBH/SG/SE in NCK and drive monitoring channel e.g. due to unequal control of the functions via the SGEsEvaluate precise error coding in the 611D-MD 1391 and 1392
2 Result list 2 Different evaluation of the functions SN in NCK and drive monitoring channel Check cam toleranceEvaluate precise error coding in the 611D-MD 1393 and 1394
3 Actual position values The difference of the actual position values in the NCK and drive monitoring channel exceeds the value in MD 36942: $MA_SAFE_POS_TOL (actual value comparison crosswise) or
MD 1342: $MD_SAFE_POS_TOL Incorrect encoder evaluation (check MDs).
Differently stored standstill position
4 No crosswise comparison - -
5 Function enables MD 36901 and MD 1301 are unequal Enter equal MDs
6 Limit value for SG1 MD 36931[0] and MD 1331[0] are unequal Enter equal MDs
7 Limit value for SG2 MD 36931[1] and MD 1331[1] are unequal Enter equal MDs
8 Limit value for SG3 MD 36931[2] and MD 1331[2] are unequal Enter equal MDs
9 Limit value for SG4 MD 36931[3] and MD 1331[3] are unequal Enter equal MDs
10 Standstill tolerance MD 36930 and MD 1330 are unequal Enter equal MDs
11 Upper limit value SE1 MD 36934[0] and MD 1334[0] are unequal Enter equal MDs
12 Lower limit value SE1 MD 36935[0] and MD 1335[0] are unequal Enter equal MDs
13 Upper limit value SE2 MD 36934[1] and MD 1334[1] are unequal Enter equal MDs
14 Lower limit value SE2 MD 36935[1] and MD 1335[1] are unequal Enter equal MDs
15 Safe cam 1+
(+ tolerance) MD 36936[0] + MD 36940 and MD 1336[0] + MD 1340 are unequal Enter equal MDs
16 Safe cam 1+ MD 36936[0] and MD 1336[0] are unequal Enter equal MDs
17 Safe cam 1-
(+ tolerance) MD 36937[0] + MD 36940 and MD 1337[0] + MD 1340 are unequal Enter equal MDs
18 Safe cam 1- MD 36937[0] and MD 1337[0] are unequal Enter equal MDs
19 Safe cam 2+
(+ tolerance) MD 36936[1] + MD 36940 and MD 1336[1] + MD 1340 are unequal Enter equal MDs
20 Safe cam 2+ MD 36936[1] and MD 1336[1] are unequal Enter equal MDs
21 Safe cam 2-
(+ tolerance) MD 36937[1] + MD 36940 and MD 1337[1] + MD 1340 are unequal Enter equal MDs
22 Safe cam 2- MD 36937[1] and MD 1337[1] are unequal Enter equal MDs
23 Safe cam 3+
(+ tolerance) MD 36936[2] + MD 36940 and MD 1336[2] + MD 1340 are unequal Enter equal MDs
24 Safe cam 3+ MD 36936[2] and MD 1336[2] are unequal Enter equal MDs
25 Safe cam 3-
(+ tolerance) MD 36937[2] + MD 36940 and MD 1337[2] + MD 1340 are unequal Enter equal MDs
26 Safe cam 3- MD 36937[2] and MD 1337[2] are unequal Enter equal MDs
27 Safe cam 4+
(+ tolerance) MD 36936[3] + MD 36940 and MD 1336[3] + MD 1340 are unequal Enter equal MDs
28 Safe cam 4+ MD 36936[3] and MD 1336[3] are unequal Enter equal MDs
29 Safe cam 4-
(+ tolerance) MD 36937[3] + MD 36940 and MD 1337[3] + MD 1340 are unequal Enter equal MDs
30 Safe cam 4- MD 36937[3] and MD 1337[3] are unequal Enter equal MDs
31 Position tolerance MD 36942 and MD 1342 are unequal Enter equal MDs
32 Reference position tolerance MD 36944 and MD 1344 are unequal Enter equal MDs
33 Time velocity changeover MD 36951 and MD 1351 are unequal Enter equal MDs
34 Tolerance time SGE changeover MD 36950 and MD 1350 are unequal Enter equal MDs
35 Delay time pulse deletion MD 36956 and MD 1356 are unequal Enter equal MDs
36 Time for check of pulse deletion MD 36957 and MD 1357 are unequal Enter equal MDs
No. Name Explanation Cause, remedy
37 Transition time STOP C to SBH MD 36952 and MD 1352 are unequal Enter equal MDs
38 Transition time STOP D to SBH MD 36953 and MD 1353 are unequal Enter equal MDs
39 Transition time STOP E to SBH MD 36954 and MD 1354 are unequal Enter equal MDs
40 Stop reaction to SG MD 36961 and MD 1361 are unequal Enter equal MDs
41 Stop reaction to SE MD 36962 and MD 1362 are unequal Enter equal MDs
42 Creep speed pulse deletion MD 36960 and MD 1360 are unequal Enter equal MDs
43 Storage test stop reaction - -
44 Actual position value + limit value SG1 Actual position value (error code 3) different or MD 36931[0] and MD 1331[0] are unequal (error code 6) -
45 Actual position value + limit value SG1 Actual position value (error code 3) different or MD 36931[0] and MD 1331[0] are unequal (error code 6) -
46 Actual position value + limit value SG2 Actual position value (error code 3) different or MD 36931[1] and MD 1331[1] are unequal (error code 7) -
47 Actual position value + limit value SG2 Actual position value (error code 3) different or MD 36931[1] and MD 1331[1] are unequal (error code 7) -
48 Actual position value + limit value SG3 Actual position value (error code 3) different or MD 36931[2] and MD 1331[2] are unequal (error code 8) -
49 Actual position value + limit value SG3 Actual position value (error code 3) different or MD 36931[2] and MD 1331[2] are unequal (error code 8) -
50 Actual position value + limit value SG4 Actual position value (error code 3) different or MD 36931[3] and MD 1331[3] are unequal (error code 9) -
51 Actual position value + limit value SG4 Actual position value (error code 3) different or MD 36931[3] and MD 1331[3] are unequal (error code 9) -
52 Standstill position + tolerance Actual position value(error code 3) different or MD 36930 and MD 1330 are unequal (error code10) -
53 Standstill position - tolerance Actual position value (error code 3) different or MD 36930 and MD 1330 are unequal (error code 10) -
54 Actual position value + nx" + tolerance Actual position value (error code 3) different or MD 36946 and MD 1346 are unequal (error code 75) or MD 36942 and MD 1342 are unequal (error code 31) -
55 Actual position value + nx" Actual position value (error code 3) different or MD 36946 and MD 1346 are unequal (error code 75) -
56 Actual position value - nx" Actual position value (error code 3) different or MD 36946 and MD 1346 are unequal (error code 75) -
57 Actual position value - nx" - tolerance Actual position value (error code 3) different or MD 36946 and MD 1346 are unequal (error code 75) or MD 36942 and MD 1342 are unequal (error code 31) -
58 Current shutdown request in preparation -
59 SG correction factor 1 MD 36932 [0] and MD 1332[0] are unequal Enter equal MDs
60 SG correction factor 2 MD 36932[1] and MD 1332[1] are unequal Enter equal MDs
61 SG correction factor 3 MD 36932[2] and MD 1332[2] are unequal Enter equal MDs
62 SG correction factor 4 MD 36932[3] and MD 1332[3] are unequal Enter equal MDs
63 SG correction factor 5 MD 36932[4] and MD 1332[4] are unequal Enter equal MDs
64 SG correction factor 6 MD 36932[5] and MD 1332[5] are unequal Enter equal MDs
65 SG correction factor 7 MD 36932[6] and MD 1332[6] are unequal Enter equal MDs
No. Name Explanation Cause, remedy
66 SG correction factor 8 MD 36932[7] and MD 1332[7] are unequal Enter equal MDs
67 SG correction factor 9 MD 36932[8] and MD 1332[8] are unequal Enter equal MDs
68 SG correction factor 10 MD 36932[9] and MD 1332[9] are unequal Enter equal MDs
69 SG correction factor 11 MD 36932[10] and MD 1332[10] are unequal Enter equal MDs
70 SG correction factor 12 MD 36932[11] and MD 1332[11] are unequal Enter equal MDs
71 SG correction factor 13 MD 36932[12] and MD 1332[12] are unequal Enter equal MDs
72 SG correction factor 14 MD 36932[13] and MD 1332[13] are unequal Enter equal MDs
73 SG correction factor 15 MD 36932[14] and MD 1332[14] are unequal Enter equal MDs
74 SG correction factor 16 MD 36932[15] and MD 1332[15] are unequal Enter equal MDs
75 Velocity limit nx" MD 36946 and MD 1346 are unequal Enter equal MDs
76 Stop reaction with SG1 MD 36963[0] and MD 1363[0] are unequal Enter equal MDs
77 Stop reaction with SG2 MD 36963[1] and MD 1363[1] are unequal Enter equal MDs
78 Stop reaction with SG3 MD 36963[2] and MD 1363[2] are unequal Enter equal MDs
79 Stop reaction with SG4 MD 36963[3] and MD 1363[3] are unequal Enter equal MDs
80 Modulo value for safe cams MD 36905 and MD 1305 are unequal Enter equal MDs
81 Speed tolerance for safe deceleration ramp MD 36948 and MD 1348 are unequal Enter equal MDs
1000 Control timer expired The SGE modification timer has not expired within the time of the control timer (i.e. too many switchings directly one after another in the SGEs). E.g. contact problems (loose contact)
1001 Incorrect control timer initialization The SGE modification timer has not started the control timer (only in 611D) -
1002 User confirmation timer expired Different status of user confirmation of drive and NCK -
1003 Reference tolerance affected The comparison between the stored standstill position and the current position results in a larger deviation than stated in MD 36944: $MA_SAFE_REFP_POS_TOL (actual tolerance value (referencing)) or MD 1344: $MD_SAFE_REFP_POS_TOL -
1004 Plausibility of user confirmation is affected The user confirmation was given for an axis which
- has already been safely referenced
- has not yet been referenced -
1005 Pulses already deleted during test stop selection With test stop selection, the "pulses already deleted" signal already exists Test stop selection with missing pulse enable
Error during wiring of the SGE "pulses have been deleted"
1006 Error during forced SGA dynamization An error was detected when performing a cyclic check of the SGAs (only in 611D). -
1007 Communication failure between PLC and drive If a communication failure is caused by the drive, either the PLC or the NC have broken down. -
1008 Erroneous data transfer between PLC and drive The data transfer of the SGEs/SGAs between PLC and drive is secured with a checksum. In the event of an error, the calculated checksum does not coincide with the transferred checksum. If the stop is caused by the drive, either the PLC or the NC have broken down. -
Note:Example: If, in the error code, for example the value is 12, the crosswise comparison has found a difference between the MD for lower limit value SE1 in the NCK and drive monitoring channel.

References:
NULL

Изменено 19 августа 2016 пользователем DenTeh

[AL1234512345 1]

У Вас проблема с входом Safety Integrated. Визуально, это модуль входов 4/8F с желтой наклейкой. Вся соль там в том, что с блока концевых выключателей приходит не один сигнальный провод, а два, которые должны быть всегда в фазе. Если в течении 0.1 секунды сигналы не совпали по уровню (0-1, 1-0) то формируется ошибка.

Код ошибки позволяет точно определить? какой вход дает ошибку. Откройте в проекте Step7 Hardware Config, найдите все ET c модулями Safety Integrated. В свойствах модуля увидите, какой номер присвоен какой паре  входов. Отрывая один из пары проводов поймете как формируется ошибка.

Как правило, причина - механический износ замков дверей и т.д. Чистка, регулировка, надфиль и все ок.   

[Terex 3]

Помогите пожалуйста, вылетает эта ошибка 27001 код ошибки 1005 и не включается гидравлика.Привод ошибок никаких не даёт

 

Посмотри тут: Руководство по диагностике ОШИБКИ.pdf