редактируем постпроцессор

6 октября 2017

Добрый день, коллеги! Леплю постпроцессор как умею.powermill9.

Но не могу решить некоторые вопросы:

1.В первой строке дата почему-то с пробелами

2.Не могу понять как прописать имя проекта powermill(очень надо, программ много и операторы иногда их путают, программы называются одинаково, но лежат в разных проектах)(строка 2)

3.Как заменить первый ускоренный переход (G0) на G1 и Z перенести в следующую строку(строки 6 и 7)(у станка большая скорость ускоренного перемещения и в случае с неправильной привязкой по Z замена на рабочую подачу спачет деталь и инструмент )

4.Включение оборотов перенести с седьмой строки в четвертую

имеющийся постпроцессор ожидаемый постпроцессор
1. O 17 10 06 18( (Mt) O17100618(имя инструмента из PW)
2. (имя проекта powermill)
3. G54 G54
4. M8 S3000 M3
5. G90G43G1X0Y0Z130H1F1000 G90G43G1X0Y0Z130H1F1000
6. X6.734 Y13.68 G1X6.734 Y13.68
7. S3000 M3 Z.902
8. G0 X6.734 Y13.68 Z.902

текст постпроцессора:

Скрытый текст

machine acra8

define word /
address letter = "/"
end define

define word N
address letter = "N"
end define

define word G1
address letter = "G"
end define

define word G2
address letter = "G"
end define

define word G3
address letter = "G"
end define

define word G4
address letter = "G"
end define

define word G5
address letter = "G"
end define

define word G6
address letter = "G"
end define

define word G7
address letter = "G"
end define

define word X
address letter = "X"
end define

define word Y
address letter = "Y"
end define

define word Z
address letter = "Z"
end define

define word I
address letter = "I"
end define

define word J
address letter = "J"
end define

define word K
address letter = "K"
end define

define word R
address letter = "P"
end define

define word R2
address letter = "R"
end define

define word Q
address letter = "Q"
end define

define word A
address letter = "A"
end define

define word B
address letter = "B"
end define

define word C
address letter = "C"
end define

define word U
address letter = "U"
end define

define word V
address letter = "V"
end define

define word W
address letter = "W"
end define

define word Z2
address letter = "Z"
end define

define word F
address letter = "F"
end define

define word S
address letter = "S"
end define

define word T
address letter = "T"
end define

define word M1
address letter = "M"
end define

define word M2
address letter = "M"
end define

define word L
address letter = "L"
end define

define word P
address letter = "P"
end define

define word D
address letter = "D"
end define

define word E
address letter = "E"
end define

define word H
address letter = "H"
end define

define word O
address letter = "O"
end define

define word MS
address letter = "(MSG,"
end define

define word EM
address letter = ")"
end define

define word N2
address letter = ":"
end define

define word OP
address letter = "/"
end define

define word P1
address letter = "P1="
end define

define word null
address letter = ""
end define

define word TP
address letter = "("
address width = 1
field width = 32
tape position = 0
end define

define format ( / G1 G2 G3 G4 G5 G7 L P E O OP P1 )
address width = 1
field width = 2
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = 1
print position = 1
sign = none
not permanent
modal
metric formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
imperial formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
end define

define format ( N )
address width = 1
field width = 4
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = 1
print position = 1
sign = none
not permanent
modal
metric formats
leading zeros = true
trailing zeros = true
decimal point = false
decimal places = 0
imperial formats
leading zeros = true
trailing zeros = true
decimal point = false
decimal places = 0
end define

define format ( G6 T M1 M2 D H )
address width = 1
field width = 2
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = 1
print position = 1
sign = none
not permanent
not modal
metric formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
imperial formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
end define

define format ( X Y Z R R2 A Z2 F )
address width = 1
field width = 2
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = 1
print position = 1
sign = if negative
not permanent
modal
metric formats
leading zeros = false
trailing zeros = false
decimal point = true
decimal places = 3
imperial formats
leading zeros = false
trailing zeros = false
decimal point = true
decimal places = 4
end define

define format ( I J K )
address width = 1
field width = 2
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = 1
print position = 1
sign = if negative
not permanent
not modal
metric formats
leading zeros = false
trailing zeros = false
decimal point = true
decimal places = 3
imperial formats
leading zeros = false
trailing zeros = false
decimal point = true
decimal places = 4
end define

define format ( Q B C U V W )
address width = 1
field width = 2
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = 1
print position = 1
sign = if negative
not permanent
modal
metric formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
imperial formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
end define

define format ( S )
address width = 1
field width = 4
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = 1
print position = 1
sign = none
not permanent
modal
metric formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
imperial formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
end define

define format ( MS )
address width = 5
field width = 0
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = 1
print position = 1
sign = none
not permanent
not modal
metric formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
imperial formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
end define

define format ( EM )
address width = 1
field width = 0
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = 1
print position = 1
sign = none
not permanent
not modal
metric formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
imperial formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
end define

define format ( N2 )
address width = 1
field width = 4
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = -1
print position = 1
sign = none
not permanent
not modal
metric formats
leading zeros = true
trailing zeros = true
decimal point = false
decimal places = 0
imperial formats
leading zeros = true
trailing zeros = true
decimal point = false
decimal places = 0
end define

define format ( ID )
address width = 5
field width = 20
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = 1
print position = 1
sign = none
not permanent
modal
metric formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
imperial formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
end define

define format ( null )
address width = 0
field width = 0
exponent width = 0
scale factor = 1
scale divisor = 1
tape position = 0
print position = 1
sign = none
not permanent
not modal
metric formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
imperial formats
leading zeros = false
trailing zeros = true
decimal point = false
decimal places = 0
end define

# linked words
define format ( MS )
link to EM
end define

word order = ( OP N N2 G1 G2 G3 G4 )
word order = ( + G5 G6 G7 X Y Z I )
word order = ( + J K R F D Z2 R2 )
word order = ( + ID A S T H M1 M2 )
word order = ( + MS msg EM )

define keys
blocknumber = N
preparatory function = G1
aux function = M1
x feedrate not used
y feedrate not used
z feedrate not used
circle angle not used
x coordinate = X
y coordinate = Y
z coordinate = Z
key i = I
key j = J
key k = K
feedrate = F
feedrate per revolution = F
spindle = S
tool number = T
cycle dwell not used
dwell = X
tool length not used
tool radius = D
drill peck depth = K
drill hole depth = Z2
clearplane = R2
message start = MS
message end = EM
opskip = OP
radius = R
program id = ID
azimuth axis not used
elevation axis = A
3rd rotation axis not used
leader not used
x vector not used
y vector not used
z vector not used
error not used
end define

define codes
rapid = G1 0
linear = G1 1
circle cw = G1 2
circle ccw = G1 3
dwell = G1 4
xy plane = G3 17
zy plane = G3 19
xz plane = G3 18
compensation off = G2 40
compensation on left = G2 41
compensation on right = G2 42
imperial data = G4 20
metric data = G4 21
absolute data = G5 90
incremental data = G5 91
from = G3 54
feedrate per minute not used
feedrate per revolution not used
spindle rpm not used
constant surface speed not used
drill = G4 81
break chip = G4 82
deep drill = G4 83
tap = G4 84
bore 1 = G4 85
bore 2 = G4 86
bore 3 = G4 87
bore 4 = G4 88
bore 5 = G4 89
end of drill = G4 80
macro start not used
macro end not used
macro call not used
cycle retract not used
tool length offset not used
spline not used
stop = M1 0
opt stop = M1 1
spindle on cw = M1 3
spindle on cc = M1 4
spindle off = M1 5
spin coolant on cw = M1 13
spin coolant on ccw = M1 14
spin coolant off = M1 5
change tool = M1 6
coolant on mist = M1 7
coolant on = M1 8
coolant on flood = M1 8
coolant off = M1 9
clamp on not used
clamp off not used
end of tape = M1 2
end of prog = M1 30
gear range 1 not used
gear range 2 not used
gear range 3 not used
constant contour speed not used
constant contour speed 2 not used
word drill not used
word break chip not used
word deep not used
word tap not used
word bore 1 not used
word bore 2 not used
word bore 3 not used
word bore 4 not used
word bore 5 not used
azimuth clamp off not used
coolant on tap not used
rigid tap not used
helical drill not used
helical retract drill not used
deep drill 2 not used
azimuth clamp on not used
coolant on air not used
coolant on double not used
coolant on through not used
end define

print header = "Delcam Postprocessor"
machine name = "Acramatic 850m version 1.1"
point = "."
zero = "0"
tape headers = 1
integer 6 = 1
integer 7 = 1
integer 10 = 2
integer 11 = 1
integer 12 = 1
integer 13 = 1
tool reset coordinates = 2
cycle output = 1
integer 20 = 1
block start = 10
block increment = 10
split move = 1
integer 26 = 1
integer 27 = 1
integer 28 = 0
program id start = 1
integer 34 = 3
integer 35 = 1
integer 36 = 1
integer 37 = 2
rapid feed code = 0
maximum block number = 0
maximum tape blocks = 0
minimum tape blocks = 0
integer 59 = 1
segment type = 0
counter start = 0
counter increment = 0
tape split retract distance = -999
workplane angle convention = 1
workplane z vector convention = 0
multiaxis coordinate transform = true
message output = false
block order = false
tlo output = true
tape split on tool change = false
full circle = true
incremental centre = false
go home output = true
use partid = true
use progid = true
spindle x motion = false
spindle y motion = false
spindle z motion = true
spindle w motion = false
spindle azimuth rotation = false
spindle elevation rotation = false
linearise multiaxis moves = true
use hole top in cycles = false
retract at angular limit = false
unwind at tool change = false
suppress xy arc = true
suppress xz arc = false
suppress yz arc = false
transform workplane origin = false
previous multax rapid style = false
minimise multiaxis retractions = false
contact point based feedrate = false
multiaxis toollength used = true
full rewind at limit = false
use fiveaxis always = false
workplane origin shift = true
expand helical drilling cycles = false
linearise first move = true
output rapids in multiaxis = false
use toolpath safe heights = false
clear modal words for cycles = true
use true safez in cycles = false
tool change before linearised = true
allow arcs in five axis = false
relax singularity check allowed = false
#minimise retracts at toolchange = false
knot vector type = none
units = metric
coordinates = absolute
azimuth axis units = degrees
azimuth axis direction = positive
elevation axis units = degrees
elevation axis direction = positive
spline type = none
workplane angles = none
option file units = none
retract and reconfigure style = none
maximum feedrate = 9999.0000
minimum feedrate = 1.0000
rapid feedrate = 9999.0000
maximum tape length = 0.0000
plunge threshold angle = 0.0000
maximum segment = 0.0000
diameter = 1.0000
withdrawal amount = 50.0000
arc radius limit = 10000.0000
retraction threshhold angle = 360.0000
arc minimum radius = 0.0000

azimuth axis parameters = ( 0 0 0 0 0 0 )
azimuth centre = ( 0 0 0 )
elevation axis parameters = ( 0 0 0 0 0 0 )
elevation centre = ( 0 0 0 )
pcs origin = ( 0 0 0 0 0 0 )
linear axis limits = ( -99999 999999 -99999 999999 -99999 999999 )
rotary axis limits = ( -99999 999999 -99999 999999 999 1 )
move safe angles = ( 0 0 0 0 )

define word ID
address width = 2
field width = 32
end define
define word TP
address width = 1
field width = 32
tape position = 0
end define
define word TL
address letter = "h"
address width = 1
scale factor = 1
field width = 8
tape position = 0
metric formats
decimal places = 3
decimal point = true
leading zeros = false
trailing zeros = false
end define
block order = true
message output = false

define word %Y
address width = 1
field width = 2
end define
define word %M
address width = 1
field width = 2
end define
define word %D
address width = 1
field width = 2
end define
define word %h
address width = 1
field width = 2
end define
define word %TN
address width = 1
field width = 20
end define

define block tape start
tool number
%TN ToolName
"O" ; %Y Year ; %M Month ; %D Day ; %h Hour ; "(" ; ID JobName ; ")"
%TN ToolName
#ID JobName
"G54"
M1 08
"G90G43G1X0Y0Z130H1F1000"
X FromX ; Y FromY
end define

define block tape end
   "G0G49Z0M05M09"
   "M30"
   "%"
end define

define block go home preamble
end define

define block tool change first
S ToolSpeed[ToolNumber] ; spindle on cw
end define

define block tool change

end define

define block tool change clear
N
end define

define block go home z move
N ; G1 ; G2 ; G3 ; G4 ; Z
end define

define block go home xy move
N ; G1 ; G2 ; G3 ; G4 ; X ; Y
end define

define block move from
end define

define block move circle
N ; G1 ; G2 ; G3 ; G4 ; X ; Y ; Z ; I ; J ; K ; F
end define

define block move linear
end define

define block move rapid
N ; G1 ; G2 ; G3 ; G4 ; X ; Y ; Z ; H ; A
end define

define block move cycle
N ; G4 ; Z2 ; X ; Y ; M1 ; Q ; R2 ; K ; P ; feedrate
end define

define block move tap
end define

define block tape segment
end define

define block tape split start
end define

define block tape split end
N =P ; M1 30
end define

define block cycle start
end define

define block cycle end
end define

define block tape split move
end define

define block move spline
end define

define block datum shift
end define

define block multiaxis transition
end define

define block special record
end define

end

t.opt

9 октября 2017

Думаю так:

define block tape start
"O" ; %Y Year ; %M Month ; %D Day ; %h Hour ; "(" ; ID Tool Name ; ")"
" NC Program Name "
"G54"
"S3000" ; M1 03
"G90G43G1X0Y0Z130H1F1000"
G1 1 ; X FromX ; Y FromY
G1 1 ; Z FromZ
end define

Ну или искать в этом направлении. Поищите готовые посты, и по аналогии откорректируйте шапку программы как вам хочется

9 октября 2017

Давно не редактировал (новые посты пишу в pm-post),

1.

define word %Y
end define
define word %M
end define
define word %D
end define
define word %h
end define

define format (%Y %M %D %h)
address width = 0
field width = 2
tape position = 0
print position = 0
end define

В таком виде переписал, и получилось без пробелов (сначала объявление переменной, потом ее формат).

2.

file:///C:/Program%20Files%20(x86)/Delcam/DuctPost%201.5.25/file/help/variables.html

при установке дактпоста в примерно такой папке есть справочный файл с переменными (там же вы брали переменную Year), я бегло посмотрел и не нашел нужной вам переменной с именем проекта, если она есть, то только в этом файле. В пм-пост кстати я реализовал подобное, в файл записываю номер детали (беру из имени папки где лежит проект), но там уже есть и параметр project name - имя проекта.

3. лучше для старых стоек все G0 заменять на G1 F... , для этого вставьте в пост строку

rapid feed code = 1

-----------

за вывод Z XY в каком порядке отвечает строка:

tool reset coordinate = ( n )+

    integer 16    = 0        NO special output after tool change
                           = 1          Force out X, Y and Z after tool change
                            = 2          Force out X and Y after tool change ( Z may be present )
                           = 3          Force out X, Y then Z on next line after tool change
                           = 4          Force out Z then X, Y on next line after tool change

напишите

tool reset coordinate = 3

4. Включить обороты вы хотите уже в стартовом блоке перед строкой G90G43G1X0Y0Z130H1F1000? но там еще не определено значение оборотов,

я делаю это только уже в блоке первого ускоренного перемещения, к примеру

define block move rapid
N ; G1 ; G2 ; G6 ; G3 ; G4 ; G5 ; X ; Y ; Z ; M1 ; M2 ;
F ; S ; H ; ";"
end define

и мне не нравится строка в стартовом блоке G90G43G1X0Y0Z130H1F1000

, если "0" программы по Z не на верхней плоскости заготовки, а на нижней и заготовка больше 130 по высоте? я бы убрал "Z130" , по моему, это только мешает, фреза и так вверху.

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